Types of Distillation and Sweating Machine
1- Laboratory Distillation Device
Of the types of laboratory equipment, we can refer to the laboratory distillation apparatus, which is used for the purpose of distilling and separating chemicals that are different in terms of their volatility. It is generally used to convert vapor into liquid.
The laboratory distillation apparatus has three parts, such as the main distillation tank, which is used to separate the components. The second part is the condenser of the device, which is responsible for cooling the vapors turned into liquid. The third part is the tank for collecting the produced sweat.
In general, distillation is a process that uses evaporation to separate the active substance from the mixture and dense liquid. Distillation is a common operation in laboratories. Because in all laboratories you have to separate chemicals. The appearance of the laboratory distillation apparatus is that it is made of glass. The material of the glasses is such that they are resistant to heat.
The tanks of the device should be checked for cracks. In fact, the parts of the device should not react against glass vapors. Usually, the laboratory distillation device is connected to a water source, so that it can easily cool the obtained vapors.
The laboratory distillation device purifies drinking water during the distillation process. This operation separates mixed materials from water molecules. Distilled water is purer than purified water without any pollution.
The fields of application of the laboratory distillation device are very wide and in fields such as separating salt water from fresh water, separating crude oil to produce various products in the field of electricity generation and transportation, increasing the purity of alcohol for medicinal and medical purposes, producing The pure water of the laboratory is used for sterilization and disinfection, for the purpose of distilling oil in refineries and performing partial distillation, separating air into separate parts such as helium and pure oxygen, etc.
The simple laboratory distillation device performs the distillation process at a high speed and in a short period of time. It has low energy consumption, but it can only respond to almost pure liquids. While the laboratory distillation apparatus has less separation power.
1- Steel Distillation Device
Production of sweat and extract from various plants is known as a profitable profession. In the old days, the sweat of plants was used as a traditional medicine to treat some diseases, as well as to prepare a variety of useful syrups and drinks. They are also used in various industries. Sweating is different according to the type of plants in each region, and each place produces sweat according to the native plants you grow there.
You can produce herbal spirits using a distillation or perspiration machine. Depending on the volume of production, you can use this machine in perfumeries, homes and shops for the production of herbal spirits and rose water. The device is equipped with two main heating and cooling parts.
The desired plant is poured into the tank of the steel distillation device, then water is added to it and the lid of the pot is closed. It should be noted that the lower the amount of water compared to the plant, the purer the sweat obtained will be. After that, the pot is exposed to direct heat until it boils. The vapors produced contain essential oils and plant extracts, which are directed to the cooler and become liquid after cooling.
The obtained liquid is the sweat of the plant. The steel distillation machine has different models. The selected device must match the needs and production efficiency. In addition, it should be easy to use, approved by the Ministry of Health and high resistance. The body material of this distillation machine model is made of stainless steel. This metal is of high quality and resistant to rust and wear. The cooling or condenser part of the device can be blue according to the capacity of the device. This model of distillation machine can be used in perfumeries, workshops, and if it is produced in high capacity, it can be used in production factories.
The condenser of the device works with the help of cold water and in this way it cools the vapors. The condenser is placed on the device's door and the resulting vapors enter the cooling section through a steel or brass pipe. The door of this device is completely sealed by a special rubber to prevent vapors from escaping.
You can easily clean the device after each use. This model of distillation machine is able to extract sweat from any type of plant. The following are the advantages of this device.
- دارای کاربری آسان
- تهیه شده از جنس استیل نگیر
- مطابق با استانداردهای جهانی
- درب کاملا درزبندی شده
- مورد تایید وزارت بهداشت
1- Industrial Distillation Machine
The industrial model of the distiller has the same functionality as the workshop models. One of the important points of using an industrial distillation machine is the production of high quality industrial spirits, which is due to the complexity in its design and the high accuracy of the machine in the distillation process. 1000 and 1500 liters are designed and produced. The capacity of the device means the volume of its tank or cooking pot. The industrial models of the sweat extraction machine have five separate parts, including cooking pot, steam boiler, condenser, extractor and cooling tower. The most important part of the device is its tank or cooking pot.
The desired material that you intend to sweat and extract essential oil from is poured in this part. This part of the device is usually made of stainless steel 304. The pipes and fittings used in the device are made of steel. So that the device is completely resistant to rust. The steam production capacity varies according to the capacity of the device. One of its features is having a water indicator that can easily control the amount of water entering. The condenser is connected to the cooking pot. It is made of steel.
Condenser is a type of water distillation device that uses a cooling tower to supply its water. The cooling tower usually has a steel outer body and a steel chassis. The obvious advantage of this cooling tower is that there is no need to continuously pass water inside the device. Such a feature reduces the consumption costs of the device. In the industrial device, first water enters the boiler and then the steam goes to the boiler. This steam enters the cooking pot with great pressure. The plant you are going to sweat from will be in direct contact with the steam. The essence and sweat of the plant are directed upwards in the form of steam.
The vapors enter the condenser and after turning into the liquid, the sweating will be complete. The essence of the plant, which is a thick and oily substance, remains in the glass container. In addition to the production of various spirits, rose water can also be extracted from different types of distillation machines. Among the widely used types of industrial distillation devices, the following can be mentioned.
1- Gas Sweating Machine
Unlike the electric type, the gas sweating machine uses gas to provide heat. The tank of the device is usually made of stainless steel and is placed directly on the gas flame. Steel is one of the resistant and high-quality metals that has a long lifespan. It is also resistant to heat and wear and you can easily clean it.
This model of distillation machine is available in different capacities from 10 to 600 liters. The quality efficiency of the device is about 70%. By using this device, you can produce different herbal spirits and rose water in different concentrations at home or in a production workshop. It is very easy to install and operate this model of sweat removal and rose water removal machine.
1- Analog Electric Distillation
The application of this distillation device is for low capacities and use in homes and small businesses. This device has the ability to extract sweat from flowers and different medicinal plants. An operator is needed to start working.
The material of the tank is made of high-quality steel, which has a volume of about 4 to 8 liters. The device does not need water to cool down. Its condenser is also electric and does not need a flame. The quality of the sweat produced is high and it sweats without any smell being released into the atmosphere.
1- Electric Distillation Machine with Reflux Tower
The distillation process of electric reflux devices is done with higher purity and higher accuracy. This model of devices is equipped with a purity control screen and also has four glass distillation control sections on one tube, through which they can observe the flow of vapors during the distillation process. It is done and it is very practical and suitable for use in workshops and factories for the production of herbal spirits and preparation of rose water. In this model, a stirrer engine is placed in the distiller, which increases the quality of the obtained sweat.
1- Electric Distillation Machine with Copper Tower and Copper Harcap
From the technical specifications of this distillation machine, it has parts such as: steel pot, distillation tower, copper cap and stirrer. The condenser is made of 304 steel, which is installed at a height of 45 cm. This device is equipped with three thermometers to control the temperature, a drain valve, a silicone washer, a retaining clip, and it also has four control sections for glass distillation and copper reflux. The speed of the sweating process in this device is very high, and due to the presence of the stirring motor, the quality of the sweat produced increases significantly.
